Viability & Stability of probiotics is a technological challenge to manufacturers of probiotic formulations. Before probiotic strains can be delivered to the site of action, they need to be able to survive processing and gastrointestinal stress factors and exert their biological functions within the host. This technique of assured availability of the strains in the site of action is due to the stringent quality systems and processes followed in our plant.

Equipment used at the ABPL plant, along with strict adherence to processing parameters guarantee that our probiotic strains maintain a desired level of viable cell counts during the processing and throughout the shelf-life as stated on the labels.

Each area of production has a specific utilities and separate air-handling unit, suitable to the product being manufactured in that area

Unique features

  • 9 Track Sachet Filling Machine
  • Extruder
  • Marumeriser
  • Blender Octagonal
  • Capsules filling Machines – SA9v
  • AF25T / AF40 / AF90
  • Horizontal FFS sachet filling machine
  • Pack in pack sachet filling machine
  • Sachet filling machine for Gastrointestinal lavage sachets, Laxatives
  • Flat Bed Blister machine
  • Few Capsule Filling Machine Equipped with Automatic Metal Detection System
  • Auto Coater
  • Pakona High End Sachet filling Machine
    Automatic Alu / Alu and Blister Packing Machine with NFD

Laboratory

All testing at for Products manufactured at ABPL Plant are done in house for chemical, Instrumental & micro biological testing.The Laboratory is Equipped with state of the art Equipment such as:

  • RTPCR
  • UV / VIS Spectrophotometer
  • Automatic Colony Counter
  • HPLC with Amino Acid Analyzer
  • FTIR
  • Laminar Flow to Conduct Microbiological testing
  • Automatic Sterilizer
  • Elisa
  • Stability Chambers

The products are stored in controlled climatic conditions ranging from 0° to 15° Celsius. Our warehousing facility ensures adherence to Good Warehousing practices and stores all material ( Raw Material & Packaging material ) and finished products in ideal and controlled temperatures only. ABPL’s warehousing facility has been treated with Thermal coating using Australian technology to reduce the temperature in the storage area, thus enhancing the requirement of climatic control and improving the efficiency of the plant on the whole.

Approvals and Certifications:

Cold Storage & Warehousing

The products are stored in controlled climatic conditions ranging from 0° to 15° Celsius. Our warehousing facility ensures adherence to Good Warehousing practices and stores all material ( Raw Material & Packaging material ) and finished products in ideal and controlled temperatures only. ABPL’s warehousing facility has been treated with Thermal coating using Australian technology to reduce the temperature in the storage area, thus enhancing the requirement of climatic control and improving the efficiency of the plant on the whole.